OSD Sea Doo Complete Single Carb Rebuild Pkg #3 VITON NEEDLE

Starting at: $62.99

This Kit is for craft that use a 2.0 Needle and Large (40mm) Gasket. See the chart below for what models this fits.

We've seen many different people selling individual packages that don't include all the parts needed for a complete and proper rebuild of Mikuni carburetors on single carb equipped Sea Doo 2 stroke Rotax, therefore we put this kit together to help with that project. The package we offer features OEM Mikuni parts instead of aftermarket since if you're going to all the work of rebuilding those, you want the best!

  • Includes all OEM Mikuni soft and hard parts to rebuild your single 40mm carburetor including internal filters, gaskets, fuel pump diaphragms and more.
  • Includes One (1) NEW 2.0 OEM MIKUNI VITON Needle Valve. Viton is the best needle you can use and resists the alcohol in todays fuels.
  • Includes One (1) Carb Base Gasket
  • Also as an added bonus we include NEW Stainless Hex Cap Screws to replace those junk slotted ones!*

  • We've noticed due to no clear instructions or diagrams in service manuals, lots of people tend to assemble Sea Doo carbs incorrectly so we've put together diagrams to help put parts in the proper order and places. THE FUEL PUMP CARB That should cover where everything in our kit goes but refer to an oem service manual if you need more detailed instructions.

  • Note that this kit doesn't include the pin or arm for the needle valve since those usually don't go bad. This kit also doesn't include the large formed o-ring on the fuel pump side and doesn't include the approx 1-7/8" round o-ring on the fuel pump side since they also usually don't go bad and they're also expensive from Mikuni. If you want any of those parts though, check the optional extras boxes below to add whichever you want to the kit. Note too since it's always best to reuse your originals, we no longer include needle arm springs but if you need some to adjust your popoff pressure, check the optional extras boxes below to add whichever you want to the kit.
This kit works on the following Sea Doo watercraft…
YEARMODELCARB TYPENEEDLE
1999
GS*
BN-40I-38
2.0
1999
GTS*
BN-40I-38
2.0
1999
GTI*
BN-40I-38
2.0
2000
GS*
BN-40I-38
2.0
2000
GTS*
BN-40I-38
2.0
2000
GTI*
BN-40I-38
2.0
2001
GS*
BN-40I-38
2.0
2001
GTS*
BN-40I-38
2.0
2001
GTI*
BN-40I-38
2.0
2002
GTI (CALIFORNIA)*
BN-40I-38
2.0
2002
GTI*
BN-40I-38
2.0
2002
GTI LE (CALIFORNIA)*
BN-40I-38
2.0
2002
GTI LE*
BN-40I-38
2.0
2003
GTI (CALIFORNIA)*
BN-40I-38
2.0
2003
GTI*
BN-40I-38
2.0
2003
GTI LE (CALIFORNIA)*
BN-40I-38
2.0
2003
GTI LE*
BN-40I-38
2.0
2004
GTI*
BN-40I-38
2.0
2004
GTI LE*
BN-40I-38
2.0
2005
GTI*
BN-40I-38
2.0
* HAS ACCELERATOR PUMP

(Note although this page says this kit is in stock, depending on time of year it may take 5-7 days to ship one of these kits since we sell lots of these so take that into consideration when ordering. If you want to know if we actually have one when ordering, e-mail us for availability and make sure to let us know which kit you''re interested in.)
* Note due to the many different configurations on Sea Doo carbs, this bolt set may not fit all models. You may have to add washers or use the oem bolts in place of some/all.


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  • Model: OSD1103V
  • 18 Units in Stock
  • Product Brand: OSD

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This product was added to our catalog on Sunday 18 May, 2014.