OSD Sea Doo Complete Single Carb Rebuild Pkg #3 - OEM VITON NEEDLE!

  • Model: OSD1103
  • 11 Units in Stock
  • Manufactured by: OSD

Starting at: $67.99

Please Choose:

Fuel System Opt. Extras
















Add to Cart:
This Kit is for craft that use a 2.0 Needle and Large (40mm) Gasket. See the chart below for what models this fits.

We've seen many different people selling individual packages that don't include all the parts needed for a complete and proper rebuild of Mikuni carburetors on single carb equipped Sea Doo 2 stroke Rotax, therefore we put this kit together to help with that project. The package we offer features OEM Mikuni parts instead of aftermarket since if you're going to all the work of rebuilding those, you want the best!

  • Includes all OEM Mikuni soft and hard parts to rebuild your single 40mm carburetor including internal filters, gaskets, fuel pump diaphragms and more.
  • Includes One (1) NEW 2.0 OEM Mikuni VITON Needle Valve Assembly
  • Includes One (1) Carb Base Gasket
  • Also as an added bonus we include NEW Stainless Hex Cap Screws to replace those junk slotted ones!*

  • We've noticed due to no clear instructions or diagrams in service manuals, lots of people tend to assemble Sea Doo carbs incorrectly so we've put together diagrams to help put parts in the proper order and places. THE FUEL PUMP CARB That should cover where everything in our kit goes but refer to an oem service manual if you need more detailed instructions.

  • Note that this kit doesn't include the pin or arm for the needle valve since those usually don't go bad. This kit also doesn't include the large formed o-ring on the fuel pump side and doesn't include the approx 1-7/8" round o-ring on the fuel pump side since they also usually don't go bad and they're also expensive from Mikuni. If you want any of those parts though, check the optional extras boxes below to add whichever you want to the kit. Note too since it's always best to reuse your originals, we no longer include needle arm springs but if you need some to adjust your popoff pressure, check the optional extras boxes below to add whichever you want to the kit.
This kit works on the following Sea Doo watercraft
YEARMODELCARB TYPENEEDLE
1999
GS*
BN-40I-38
2.0
1999
GTS*
BN-40I-38
2.0
1999
GTI*
BN-40I-38
2.0
2000
GS*
BN-40I-38
2.0
2000
GTS*
BN-40I-38
2.0
2000
GTI*
BN-40I-38
2.0
2001
GS*
BN-40I-38
2.0
2001
GTS*
BN-40I-38
2.0
2001
GTI*
BN-40I-38
2.0
2002
GTI (CALIFORNIA)*
BN-40I-38
2.0
2002
GTI*
BN-40I-38
2.0
2002
GTI LE (CALIFORNIA)*
BN-40I-38
2.0
2002
GTI LE*
BN-40I-38
2.0
2003
GTI (CALIFORNIA)*
BN-40I-38
2.0
2003
GTI*
BN-40I-38
2.0
2003
GTI LE (CALIFORNIA)*
BN-40I-38
2.0
2003
GTI LE*
BN-40I-38
2.0
2004
GTI*
BN-40I-38
2.0
2004
GTI LE*
BN-40I-38
2.0
2005
GTI*
BN-40I-38
2.0
* HAS ACCELERATOR PUMP

(Note although this page says this kit is in stock, depending on time of year it may take 5-7 days to ship one of these kits since we sell lots of these so take that into consideration when ordering. If you want to know if we actually have one when ordering, e-mail us for availability and make sure to let us know which kit you''re interested in.)
* Note due to the many different configurations on Sea Doo carbs, this bolt set may not fit all models. You may have to add washers or use the oem bolts in place of some/all.


This product was added to our catalog on Wednesday 01 January, 2014.

*PARTS SEARCH*

We don't have a way for you to look up oem parts yet but you can use the parts search HERE to get part numbers then use the OSD search to see if we have what you need. If the part doesn't show contact us and we'll add any parts not listed to our site (if not discontinued).

Payment Methods Accepted...

IF YOU'RE ORDERING PARTS, BEFORE YOU CHECK OUT MAKE SURE IF YOU HAVE A PAYPAL ACCOUNT, YOU HAVE FIRST LOGGED ON PAYPAL AND DELETED ANY BAD ADDRESSES FROM PAYPAL. NO MATTER WHAT YOU PUT ON THE OSD SITE, IT REVERTS TO WHAT YOU SELECT IN PAYPAL FOR SHIPPING.
IF WE HAVE TO CANCEL AN ORDER BECAUSE YOU DIDN'T DO THAT AND USED THE WRONG SHIP TO ADDRESS, IT'S GOING TO COST YOU THE PAYPAL FEES WE CAN'T GET BACK ON CANCELED ORDERS.




We accept Visa, Mastercard, Discover, and AmEx credit cards through PayPal

USING THE PAYPAL GATEWAY
TO USE YOUR CREDIT CARD SELECT PAYPAL FOR YOUR PAYMENT METHOD THEN ONCE REDIRECTED THERE CLICK THE BUTTON THAT SAYS "PAY WITH CREDIT/DEBIT CARD". YOU THEN CAN ENTER YOUR CC INFO.


Looking for a discount coupon? Our prices are already 10-20% less than everyone else so we don't play that game. If you find an item on another site for less though let us know so we can fix that!
Other Payment Methods Accepted Too!

Manufacturer Info

TECH LINKS

Sea Doo Tech
RAVE Valve/Housing Wear Check
PWC Engine Ref. Chart
Jetboat Engine Ref.
Choke Cable Info Chart
Coil Reference Chart
Crank Exploded Views
Driveshaft ID Chart
Engine Torques Specs
Fuel Baffle Chart
Gauge Information
Impeller Info Chart
OEM Kit Info Chart
Mikuni Carb Specs
Mikuni Test Tips/Tricks
MPEM Ref & Programming
Non-Wired MPEM Test
SDS Opinion on Oil
Rotax Crankcase ID
Rotax Engine Info
Rotax Casting Info
Sea Doo Paint Codes
Seat Reference Chart
Spark Plug Reading
1995-2004 VTS Test Info
1995 & UP VTS Tech Info
029/358 VTS Module Test
Water Flooded 2 Stroke
Wear Ring Removal
4 Stroke Fault Codes
More SDS Tech Info
Sea Doo Manuals

If you've bought one of our carb kits, a great page by GroupK that details the procedures for carb fine tuning can be found HERE

TECH TIP...
If you're installing an impeller on a Sea Doo, don't follow the manual when it calls for red loctite on the threads... use anti-sieze instead. That way if you want to take it apart again you can. We've built hundreds of pumps now with anti-seize and it works great!


This site has no affiliation with BRP, Sea Doo, Yamaha, Polaris, Kawasaki, or Tigershark. OSDparts.com is NOT an authorized watercraft dealer or repair center for any make and doesn't represent themselves to be one. Information presented on this website can be found through various other sources throughout the internet so is considered public information (unless otherwise noted) and may be distributed or copied. Use of appropriate byline/photo/image credit is requested. While OSDparts.com makes every effort to provide accurate and complete information, there may be inaccuracies in some data. OSDparts.com welcomes suggestions on how to improve the site and correct any errors found. OSDparts.com provides no warranty, expressed or implied, as to the accuracy, reliability or completeness of furnished data and information.
Some of the documents on this site may contain live references (or pointers) to information created and maintained by other organizations. Please note that OSDparts.com does not control and cannot guarantee the relevance, timeliness, or accuracy of these outside materials.
For site security purposes and to ensure that this service remains available to all users, this server employs software programs to monitor network traffic to identify unauthorized attempts to upload or change information, or otherwise cause damage. Unauthorized attempts to upload information or change information on this website are strictly prohibited and may be punishable under the Computer Fraud and Abuse Act of 1986 and the National Information Infrastructure Protection Act. Information may also be used for authorized law enforcement investigations.


Copyright © 2024 OSDparts.com. Powered by Zen Cart